VAUXHALL ASTRAVAN: Questions and answers

Vauxhall Astravan 2003

My Vauxhall Astravan has been struggling to start for the past few weeks, even with jump leads. I`ve had to bump start it. It`s not the battery and there is plenty of compression. The garage say the glow plugs are okay and that it`s the injectors that are the problem. Could this be true and if so how much should I expect to pay to sort the problem? Thankyou.

Vauxhall Astravan 2002

Hi. I was driving my Vauxhall Astravan on the motorway when it suddenly lost power at about 70mph. I put my foot on the gas and the revs were working but there was no power. I pulled up on the hard shoulder and it just stopped and took 4 times until it turned over again. Then it drove fine for about 15 minutes, turned off in the middle of traffic and restarted again. There are no warning lights on, nothing. I can`t understand it. Can anyone help? Many thanks.

Vauxhall Astravan 2004

Hi, can anyone help? I have a Vauxhall Astravan G cdti mk4 van which keeps over revving on the slightest touch. If it`s ticking over and I touch the accelerator it will send the revs sky high, but if I press the clutch in and rev it it doesn’t do that, it works perfectly. Sometimes it`s fine, then other times it`s not. There`s no fault code light. I don`t know where to start. Someone said that it could be an 02 sensor but I`m not spending £120 for it in case it`s not that. Please can anyone help as it`s doing my head in?

Vauxhall Astravan 2005

I have a Vauxhall Astravan 1.7 dti 54 engine which cuts out while driving after approx 45 minutes. It restarts after 5 minutes and runs again for 15 minutes, then cuts out again. If left overnight it will run again for 45 minutes and so on. Bosch ECU under the nearside wing is not attached to the engine as earlier version. I have changed the ECU with one from a breaker`s yard but the same fault condition again. Does anyone have any ideas of what to check out? (H)

Vauxhall Astravan 2007

Hi, my partner`s Vauxhall Astravan had a water leak last night. He has replaced a pipe but it won’t start. The battery`s not dead, nor will the van jump start. He has had problems with starting the van before the leak. Does anybody have any ideas? Thanks.

Vauxhall Astravan 2000

Hi, my partner has a Vauxhall G Astravan 2 litre 2000. I was driving it when it suddenly lost power and the engine management light came on. It is now restricted to 50mph and loses speed uphill, even though your foot is to the floor. Everytime you start the engine the light isn’t on but it comes on after a few minutes of driving. I plugged it in and it said boost pressure, deviation, or something like that. I just wondered if anyone can help with what this could actually be? Thank you.

Answers

If you’ve plugged it in for diagnosis, then you need to pay attention to the EXACT wording for the codes concerned. If it’s to do with boost pressure, it means a fault with the turbo or it’s associated components: It may just be a loose or squashed turbo hose, or a split vacuum pipe, but there’s no way of telling any more without actually seeing the van. A decent mechanic should be able to diagnose & quote for repair very quickly - John Greenslade from Powys

Vauxhall Astravan 2000

I have a Vauxhall Astravan 2.0 dti. I changed the glow plugs and put a new battery on but get a good cloud of smoke on first start up in the morning. Any idea what is causing this and how to solve it?

Vauxhall Astravan 1999

I have a 1999 Vauxhall Astravan derived van petrol manuel. The clutch pedal has become loose and I cannot put it in gear, although the pedal is still up very slack. No one can tell me if this is a clutch cable or hydraulic. If so where can I find the above?

Vauxhall Astravan 2008

Hi. I have a Vauxhall Astravan 2008 model 1.3cdti. I had no heat coming from the heater in the cab, so I then checked the engine and there was no water or coolant left in the expansion tank. I filled it up again and drove for a few miles and checked it and it was empty. I again filled it up and drove about 20 miles and checked it again and it had only lost a small amount of water. I then drove another 40 miles and checked it and it was empty again. I now have heat coming from the heater inside and the engine doesn`t seem to be overheating. What could be causing this please?

Vauxhall Astravan 2004

I have a Vauxhall Astra 1700cc 16v CDTi sportive van. We have removed the head to the eye but after cleaning couldn’t see any damage.We put back the head with new thicker Ali gasket and of course the rocker cover and manifold gaskets. We have also replaced the thermostat (new) and the thermostat housing (second hand). It starts up first time and ticks over as smoothly and sweetly as you like. The heater now works beautifully when stationary as well of course when moving, (as long as the container feeding the radiator has water in it), which is why I’m asking for help! I checked the water which was empty before a trip to Canterbury from Ramsgate, approx 20miles. I got there, parked and left the engine running. The heater ran cold, I checked the water container,(again empty) and refilled. Back in Ramsgate I checked water, the heater was still working as stationary. I could not see the level due to poor light, put my finger into the water container but could not feel the water level. Where could the water be going? I have run it stationary on dry area at night with no sign of a leak, no steam from under the bonnet and nothing from the exhaust. Please can anyone help?

Vauxhall Astravan 2003

How do you test for faults on a non working fan, water will boil over if left to run too long, fan runs when a power source is applied. Water sensor, ohms increases and decreases when put in hot and cold water. Ordered new sensor anyway. Many thanks.

Vauxhall Astravan 1999

I can`t find how to turn on the internal light above the rear view mirror in my Vauxhall Astravan .It automatically turns off when the door is closed like most vehicles but I can`t see any internal switch. Can anyone help please? (diesel)

Answers

The switch that does headlamps pulls out. This turns on interior light - Doug Livingstone from Sussex

Vauxhall Astravan 2008

My Vauxhall Astravan has water in my driver`s side rear panel. I cannot locate any holes and when I drive the water just whooshes back and forward. It is causing bad condensation in the front and back and ruining my work materials. The left side is fine. Any ideas? (1.9 diesel)

Answers

Hi, my Astravan has the same problem. If you look under the back wheel arch you will see a rubber gromit. Pull it out. This should let the water out but doesn’t solve the problem of how it is getting in there - Paul White from England

Regarding your body panels filling with water. I had a similar problem and it was caused by rain water entering by getting past the rear n/s lens. There was a gap between bodywork and the lens. Clear silicone does the trick - Vic Marriott from Berkshire

Vauxhall Astravan 1999

Can I change my mile/odometer bulb in my Vauxhall Astravan 1700 diesel van? Thanks.

Answers

Hi, remove the 2 screws at the side of the steering top cover and remove cover. You need to turn the steering wheel to locate them, should be facing you. Locate the 2 torx screw there in the oval part of the dials at the top 1 either side remove the black plastic cover. The whole clock section comes out, bit tricky so watch taking it out. At the top of the clock there’s a white lever. Slide that across to remove the clock, unclip the wiring harness and you will see the bulbs at the back - Garry Aberdein from Scotland

Vauxhall Astravan 2004

When my Vauxhall Astravan`s rear washer is initiated water comes into the rear of the van, but I can`t seem to get access to the water feed to see where it`s split. Can anyone help?

Vauxhall Astravan 2005

My Vauxhall Astravan`s radio is not working and I want to replace it. The cassette has not worked for a while, but the radio stopped and a very faint ’tape’ on the screen. How do I remove the old one please?

Vauxhall Astravan 2007

My daughter bought a Vauxhall Astravan and the previous owner had boarded out the back, including behind seats and removed the wiper and motor. I have taken the boarding out for her, but now need to replace the wiper and motor, but I cannot identify which motor I need. I think it is an MK4 shape because Mk5 ones I have looked at wouldn`t fit. Is there any way in which I can find the part number or does anybody know which one I need? Any help would be most appreciated, thank you.

Vauxhall Astravan 2002

Hi. I have got a problem on my 1.7 diesel Vauxhall Astravan. When the heater is switched off the temperature gauge goes up to normal, when I turn the heater blower switch on the temperature gauge goes down to the bottom again. Any ideas?

Vauxhall Astravan 2008

How do I replace the clocks on my Vauxhall Astravan? Will I be able to just swap, or do I have to have the clocks programmed to the car or calibrated to the correct mileage? Thank you. (1.7 club CDTI)

Vauxhall Astravan 2002

Does anyone know how to replace the display unit on my Vauxhall Astravan? It`s not lighting up and I cannot put my radio code in without the display?

Vauxhall Astravan 2007

My Vauxhall Astravan was running fine last night. I started it today and the engine idles high - about 2000 revs- but absolutely nothing happens when I put my foot on the accelerator. Any ideas what is causing this and how to fix it?

Vauxhall Astravan 2004

Why are my front wipers on my Vauxhall Astravan sticking halfway up the screen when on the intermittent but fine on the other two settings?

Answers

The park on your wiper motors broke, new motor or recon one will fix this - Blob the nob from England

Vauxhall Astravan 2007

Hi. I`ve got a 2007 Vauxhall Astravan Sportive with 58,000 miles on the clock. I just wanted to know when the cam belt should be changed? Thanks. (1.9 sportive)

Vauxhall Astravan 2007

Hi. I have a Vauxhall Astravan that is a poor starter. When the ignition is turned on the coil light comes on for about half a second, even in low temperatures and then goes out. After this I have to crank a fair few times before it starts. I have fitted new glow plugs but still have this same problem. Any ideas please? (1.7 tdci sportive)

Answers

That will be your injectors mate, I had the exact same problem then my van wouldn’t start at all because a second injector broke. Replaced both, now fires up instantly - Bob from Cambridgeshire

Vauxhall Astravan 1998

My Vauxhall Astravan`s speedo stopped working yesterday. I have replaced the cable but it still doesn`t work. Any help would be great, many thanks. Any suggestions please? (S reg 1.7td.)

Vauxhall Astravan 2002

My Vauxhall Astravan is not starting and there`s no fuel to the injectors. What should I do?

Vauxhall Astravan 2002

My Vauxhall Astravan`s back window keeps going up and down constantly. What can I do?

Vauxhall Astravan 2001

Why are there oil specs sprayed up my tailgate on my Vauxhall Astravan? Is it the rings on their way out and is it worth getting fixed? It`s got 170.00 on the clock.

Vauxhall Astravan 2006

My friend’s 1.7 CDTi Vauxhall Astravan has the oil light flickering on and off at times. The van drives well, but the oil light flickers at times though not always. Any ideas? (1.7 CDTi)

Answers

Sound like brake pads need replacing - Dan from Kent

Vauxhall Astravan 2000

My Vauxhall Astravan`s engine mangement light comes on and I lose all power. Does anybody know what could be causing this and how to resolve it please?

Answers

Try the crankshaft sensor, cause mine was doing that, so after I changed it, it was ok, it’s going like a dream, now - Jai Guest from Staffordshire

Hello there, regarding the issue of the crankshaft sensor with your van, did it reset itself once you turn the engine off before you fixed it? Kerry Knight from England

Vauxhall Astravan 2000

My Vauxhall Astravan`s fan is not working. The van is not overheating but is making a pinking noise plus there is oil in the water and not in the oil. Any suggestions?

Answers

Oil in water. Is you oil cooler leaking? Common problem, not expensive to have fixed - Lee Nichols from England

Vauxhall Astravan 2002

Yesterday my Vauxhall Astravan wouldn’t start so I jumpstarted it and it worked okay. Today it wouldn’t start again and the dials on the dash are moving up and down and there is a clicking coming from one of the fuse boxes under the bonnet..Any ideas?

Vauxhall Astravan 2001

Has my Vauxhall Astravan got a sump gasket or sealant?

Vauxhall Astravan 2007

When I drive my Vauxhall Astravan, either pulling away or braking, I can hear behind me water splashing around inside the actual body. It`s not coming from either of the three rear compartments but sounds like it`s caught inside the shell behind the door / back panel. Can anybody help me please? (Sportive)

Answers

I had the same problem. I think we sorted it today. It seems water has got in and we have released it by unclipping the bung just under the sill on the underside of the van, roughly underneath the hinge of the door. The carpet was also wet which gave us clues as to where the water retention was. I`m not yet sure where the water was getting through, but at least I don’t feel like going for a pee every time I accelerate, brake or turn a corner - Wayne Moody from Hampshire

Vauxhall Astravan 2004

My Vauxhall Astravan`s turbo keeps pushing loads of oil out and keeps going into limp mode with loads of black smoke. What`s wrong with it? (1.7 cdti)

Vauxhall Astravan 2003

My Vauxhall Astravan has it`s emissions light on, a loss of power at low revs and excessive smoke. Any ideas?

Vauxhall Astravan 2000

Can anyone suggest why there is oil in the coolant reservoir of my Vauxhall Astravan?

Answers

I think it is a problem with the oil cooler, just had mine bypassed after researching on net, seems less oil in coolnant now and the oil level isn’t climbing anymore - Andy Aitken from Suffolk

Sorry mate it’s your head gaskett! Jamie from Durham

It’s the oil cooler - Paul O’Keeffe from England

Vauxhall Astravan 2003

How much weight can an 03 Vauxhall Astravan take?

Answers

Check the manual - Andy from Kent

Vauxhall Astravan 2005

Hi. When my Vauxhall Astravan warms up there seems to be a power loss. When it`s warm the van will not rev past 3000 rpm. Any ideas? (cdti)

Answers

Just had the same problem so I put a blanking plate on the egr valve and it ran perfect for 3 days, then went back to being a pain, so I changed the epc (electronic pneumatic control). The ecu gives this a signal that opens the waistgate and now all is perfect 2 months on - Craig Sagar from England

Turbo has gone. New 1 I got was 380 pound for reconditioned and 100 fitted. Then gearbox went and still not right! I’m getting rid - Richard Strang from Nottinghamshire

Vauxhall Astravan 2007

Why, when driving at high speed, do I hear a whooshing noise from my Vauxhall Astravan, the EM light comes on and the van goes into limp mode?

Vauxhall Astravan 2010

Hi. I want to install the rear seat of an Astra car or estate into my Vauxhall Astravan. It currently doesn’t have any rear seats. Can anyone tell me if it will fit with the seat belt and fixings from the car or estate version? ( VXS.)

Vauxhall Astravan 2011

I have recently bought a Vauxhall Astravan Aportive on an 11 plate. It has the original factory installed cd/radio. The radio and cd work but the dash board display says display safe, which means I can’t tune in any radio stations, change the base etc or see what cd tracks are playing. The time comes up and the temperature comes up on the same dash display, everything but the radio. I have the code for it but I can’t even put that in. I phoned two main dealers but they were no help whatsoever. Does anyone have any ideas how I can sort this, any suggestions greatly received.

Answers

Hi if you look in the handbook, it will tell you how to put the code in but off the top of my head you need to turn key on but don’t start it. Press and hold a botton (which one?) then put the code in - Thomas Martin from Blaenau Gwent

Vauxhall Astravan 2007

3 weeks ago I purchased a 57 plate 1.7cdti Astravan. Then yesterday I noticed that when my clutch is almost up a kind of clipping/slapping/knocking sound has started coming from the engine. The clutch seems fine as it bites a lot further down and changes gears OK... Any ideas or help much appreciated guys.

Answers

It sounds like your dual mass flywheel is about to go - means a clutch as well, quite a big job and no cheap parts or fixes for this one, mine just cost me £1250 ouch!!! Fungus Freeman from Kent

Vauxhall Astravan 1998

Hi, I have an Astra van 1700 diesel, Isuzu engine. It has a water leak, this has happened since I put antifreeze in it. The leak seems to be coming from the front of the engine, from what I can see there are two small pipes: one is L shaped, the other pipe is about 8 inches long and this is where the water / antifreeze is dripping from. Is this the water pump? I have to lie under the van to see these pipes...

Vauxhall Astravan 2004

The exhaust emission light comes on and my Vauxhall Astravan’s engine is running some loss power top end. What is best fix?

Answers

Split in one of the turbo hoses losing boost - Ryan from Yorkshire

Vauxhall Astravan 1999

Please can someone advise my husband as to how to release an air lock in his Vauxhall Astra diesel van? He has changed the filters, and yet there still seems to be an air lock. Thank you.

Vauxhall Astravan 2001

The light on the heater controls of my Vauxhall Astravan has ceased to work. How do I remove the heater control module to change the bulb(s)?

Vauxhall Astravan 2000

I want to replace my manual windows with electric ones. I have the motors and looms for both doors but does anyone know if the loom is already in van from door pillar and if not can anyone help with how to wire them in? Cheers. (Astra g van 1.7 dti)

Answers

Should be a thick red wire and thick brown wire and about 15-16 wires in total running from van to the door. My 99 van were pre wired - Geoffrey Reason from Northamptonshire

Vauxhall Astravan 2007

Whilst I was driving my Vauxhall Astravan I lost all power - lights dash and headlights then power steering went. Took to local garage and they said it was the alternator so had that replaced. Went to take it home and noticed the van drove differently so I turned it around and took it back and they said the turbo isn’t working?.... I later found out that the mechanic had bypassed something on it for it to drive. This is costing me a fortune, my van now won’t work, can you help me please!

Vauxhall Astravan 2005

My 05 plate Astravan is now on 345,000 miles and has run like a treat in all that miles... Twice now over 2 weeks the turbo has cut out for around 3-4 minutes not long after setting off for my day. It then comes back in and no problem whatsoever. The engine management light came on so what I’m asking is - is the turbo going out? Or is turbo getting a little too much air then cuts out then once it’s all settled comes back on? If it’s the latter then would it just be a gasket leaking? Any advice welcome, cheers Simon.

Vauxhall Astravan 2002

I’m currently rebuilding the cylinder head on my Vauxhall Astravan and need to know the torque settings for the bolts. Can anybody help?

Answers

The torque settings should be displayed on the head gasket kit, you should have bought, they will be on a slip of paper in the set along with other part numbers and timing settings - John from England

Vauxhall Astravan 2008

The heater in my Vauxhall Astravan only seems to blow on number 3 and 4. It doesn’t seem to blow on 1 and 2. Can anyone tell me why or help. Appreciated.

Answers

Sounds like contacts failed in switch, try another blower switch from scrap yard or buy new one. Hope this helps - Dave from England

Vauxhall Astravan 2001

Will an engine from a Vauxhall Astravan 1.7 diesel 2001 fit into a Vauxhall Combo van 1.7di 2004 without any modifications?

Vauxhall Astravan 2005

Where can I get a replacement key for my Vauxhall Astravan? I have tried a new battery but it still only works manually... Can anyone help?

Answers

Just had Vauxhall replace a lost remote/key £150 ish, After changing remote battery does the red light flash when buttons pushed? If so have you reset the remote locking, eg (put key in ignition turn on to the point where the dashboard red lights come on without starting and then pressing remote to lock/unlock doors - Andy Aitken from Suffolk

Vauxhall Astravan 2001

My Astravan now sounds like a jet coming down the road, can anyone tell me why? Please. The noise comes from under the bonnet, possible turbo?

Answers

If you live near an airport that could explain it - Bill Darkin from England

Vauxhall Astravan 1999

Hi, I have a problem with my Astra van, a low blow engine. As I’m driving along it cuts out and when I restart it it doesn’t tick over properly. I’ve tried cleaning the fuel with fuel cleaner and changed the master air sensor. Please could you try and help me to resolve this problem or give me any idea as to why it keeps doing this? Thank you. (1.7td)

Vauxhall Astravan 1997

The is no current getting to the fuel pump in the tank. I have tried all the fuses and they are all OK. Could it be key or relay?

Vauxhall Astravan 2004

My van vibrates at speeds of between 20 and 40 miles an hour, but not when free rolling or with clutch in. Any ideas!!!

Answers

Normally, vibration on steering is either tracking or balancing - Andrew Mclean from England

The dual mass flywheel out of balance needs replacement but see if a solid conversion can be fitted, it may be cheaper. Don`t take the garage`s word, phone a spares company - not all mechanics are free with the truth - Darren Jones from England (mechanic)

Vauxhall Astravan 2003

I have changed the battery in my Vauxhall Astravan remote but the remote will still not open or central lock - can anyone help or advise?

Answers

It is most likely that you have to put the key in the ignition turn on, do not start the engine, then push the lock button on the key. This should activate the system and match the two together now that you have replaced the fob battery - Jim Watson from Kent

Get in the van, close the doors, insert key in ignition, turn on but do not start, press either button on key and it should reset. You have 30 seconds to do this after turning on ignition - Nick Harrison from Worcestershire

Vauxhall Astravan 2001

I’m having a cambelt change done but I need to know if it also has a bracket as it will cost more if it does. Can anyone help?

Vauxhall Astravan 1998

Hi, the heater in my Vauxhall Astravan has started to blow cold on all 4 settings. I have just changed the thermostat but it has made no difference and there is plenty of water in the header tank. The temperature gauge does work inside the van on the clock. Can any one help with winter coming up?

Answers

I had the same problem, I changed that water pump and it worked fine, maybe you should check that - Simon Jon from England

Vauxhall Astravan 2003

I have a Vauxhall Astravan, 1.7 dti Envoy. I have recently noticed that my van sounds really loud! I have jacked my van up and have seen that the exhaust pipe has snapped off! This is after the turbo but before the cat - does anyone know if you can buy this part separate from the exhaust manifold or turbo and if so, where from? And how much roughly!? Aany thanks.

Vauxhall Astravan 2005

Hi, please can someone help me? I have an Astra van mk4 cdti with a 1.7 engine, only 75k on clock. I have too much pressure in my header tank and the pipes are very hard. Someone has said it was the injector sleeves so I got new ones fitted but things are still the same. Then I got my head skimmed and the pressure tested but still the same.... I use about a half pint of water a day and it does not over-heat when I start it up and it get up to temp. The water in the tank goes and when I stop it water comes back in to tank. Why? I have just been out to it, the heater was hot and it just went cold, went down my street and it got hot within 1 minute. I have just spent over £800 and don’t know wot to do next. This was my dad’s van and he has just passed away so this is my pride and joy. Please, please some one help. Cheers.

Answers

Did you checked the thermostat? Maybe its faulty - Gerfex from Malta

Hi there, I’ve had the same problem, it was my oil cooler - Alan Singleton from England

Hi mate, did you sort problem with your car? I have got the same problem too. Can you let me know any remady? I also have had head done, with the same thing still happening, thanks - Eric Grove from England

Vauxhall Astravan 2001

I have no reversing lights, no indicators, no speedo, no trip clock. What’s the problem?

Answers

It could simply be a fuse affecting the dash instruments so give those a check over before you do anything else - Steve Astra from Surrey

Fuses dude, check the fuses - Ronnie Wilkinson from Lincolnshire

Vauxhall Astravan 2001

How do I remove the petrol tank? (Dual fuel)

Vauxhall Astravan 2002

How much for full service with new brake pads and new window wipers supplied and fitted?

Vauxhall Astravan 2006

My Vauxhall Astra Van diesel will not start. A picture of a van with a spanner has lit up. What does this mean?

Vauxhall Astravan 2003

How much does it normally cost to supply and fit a new clutch?

Vauxhall Astravan 1999

The engine in my Vauxhaul 1.7tdi van has ceased, I have been told that I can have a second hand engine from my local scrap yards dropped in, but I have also been told that this might not work. Can anyone help as I don’t want to spend money on work that is a waste of time. Thank you.

Vauxhall Astravan 1996

My rear wiper won’t work, motor checked okay. Is there a separate fuse for it like the indicator unit?

Vauxhall Astravan 2007

Can anyone help? My van will not rev when I am driving, fine when idle. I have changed the filters (air, oil and fuel). I have plugged a scanner in but nothing is reported. Any clues as I am stuck? (1.3cdti)

Vauxhall Astravan 2005

I’m thinking of purchasing an Astravan with an Isuzu engine. Can anyone tell me if there is any visual difference to an Isuzu engine and that of a Vauxhall? I would be grateful if anyone could tell me what to look out for. Much appreciated.

Vauxhall Astravan 2008

Where can I pick up a switched ignition feed for my parrot car kit?

Vauxhall Astravan 2000

My mileage light is not on. I have tried finding the fuse for this but cannot find anything that relates to this in manual; only the Maintenance Inspection System page 28 and 194 in manual. Can anyone help?

Vauxhall Astravan

Where on the Astra is the oil regulator?

Vauxhall Astravan 2010

What is the 0 - 60 speed on the Sportive SE 150 please?

Vauxhall Astravan 2002

Hi, could you tell me were my idle control valve is on my Astra 1.7 turbo diesel van? Thank you!

Vauxhall Astravan 2008

The battery light has come on while driving and the power steering has gone. Can anyone help please?

Answers

Sounds like the auxilliary drive belt has snapped or is loose - John Taylor from Durham

Alternator sounds like the problem - Tom T from England

Hi, it’s your alternator 100%. I’ve done mine twice - Darren Would from Yorkshire